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Q.

How to Install Window AC in Grill Window?

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26 days

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Summary
Start by measuring your AC's dimensions precisely, then cut the grill opening to match with 2 inches side clearance. Hire a local fabricator for clean cuts. Weld L-brackets or an angle iron frame around the cutout for sturdy support. Slide the AC unit inside, extend accordion panels through grill gaps. Then, secure the top with sash lock brackets and add welded angle iron brackets outside for bottom support. Seal edges with weather stripping foam tape, wire the MCB, test connections, and check the cooling performance.

Hi. If you are wondering how to install window AC in grill window, I can tell you how it is done.


  1. You first need to do some prep work before the actual installation can begin. So, measure the dimensions of your AC, like width, height and depth, precisely. 

  2. Mark the grill opening by cutting exactly to the AC size and add about 2” for clearance on the sides. You may have to call a local fabricator for clean grill cutting.

  3. Now for the actual installation, cut a rectangular opening in the grill matching the AC footprint.

  4. Weld L brackets or an angle iron frame around the cutout for support.

  5. Then, keep the AC unit from the inside, extend the accordion side panels through the grill gaps.

  6. After this, secure the AC top with sash lock brackets screwed to the window frame.

  7. For outside support, angle iron brackets are welded to the grill supporting the AC bottom.

  8. Seal gaps with weather stripping foam tape.

  9. Get the electricals in pa cd, the MCB and wiring.

  10. You can then test the connections and check that the AC is working properly.


This is all from my side about installing an AC through a grilled window. I hope you will find this useful.


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